0000015826 00000 n Regeneration cycle too long (more than 30 seconds), accompanied by loss of pressure in the supply tank. 0000001128 00000 n Model 1200 & 1200P Air Dryers . 2. . Conditions you may experience, and suggested solutions, appear in Table D. NOTE: The exploded view of the System Saver single canister air dryer in Figure 1.7 illustrates the location of components in the dryer. Regeneration valve not shutting off properly. No regeneration cycle. Remove regeneration valve and clean oil from diaphragm. Maintenance. Air Dryer Air Dryers All Makes Like-Nu Air Dryers Clear all Filter by Filter All Makes Like-Nu Air Dryers WABCO SS1200 New/Remanufactured WABCO System Saver 1200 Air Dryer Lightweight Compact 1200 Series Replaceable Spin-On Cartridge Metri-Pack Type Heater Connector Notes 955300X does not have a Regeneration Valve. (48 pages). Availability - If no Inventory shown, call regional CS. Inspect compressor per manufacturers instructions. Moisture that Pressure-controlled check valve not installed in conect tank or not installed at all. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. AIR DRYERS; WABCO TYPE; SS 1200; SS 1200 Categories. Resources. New WABCO SS1200 Air Dryer. Truck Troubleshooting Guide: TP09121: Filling the Hyd The most part of its articles refers to products for cars, to make them more comfortable, safer and easier in control. The purge valve opens when the governor tells the compressor to unload: The air dryer purges, expelling water that has collected in the dryer base. Ships within 3 to 6 weeks. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. item status Active. 7 Black Rock Road These air dryers are equipped with a turbo cut-off valve (TCV) whose purpose is to prevent the loss of engine turbo-boost when the air dryer is in purge mode. No airflow from purge valve after initial purge blast (dryer decompression). Repair/replace per manufacturers instructions. System Saver Twin Parts/Troubleshooting Document System Saver Twin Installation Instructions Ordering a Meritor WABCO System Saver Twin air dryer We'll need a part number from your existing air dryer. FITMENT: Replacement for Meritor S432-471-101-0, S4324711010 Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. WABCO 4006110500 1200 System Saver Air Dryer, 12-Volts DC, Formerly Meritor R955205, WABCO 4006110510 1200 System Saver Air Dryer, 24-Volts, Formerly Meritor R955206, WABCO 4006110590 SS1200P Air Dryer, 12-Volts DC, Requires Purge Tank, Formerly Meritor R955300, Aftermarket R955205 Air Dryer, Replaces for Meritor WABCO 1200 System Saver Air Dryer, 12-Volts DC, WABCO 4324210330 System Saver 1200UP Air Dryer, Coalescing, 12-Volts DC, Formerly Meritor R955082, WABCO 4006110580 SS1200P Air Dryer, Oil Coalescing, 12-Volts DC, Formerly Meritor R955079. Quick view Compare . Add to Cart. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port 955205. item status Active. System Saver 1200 Installation Instructions. Remove cartridge and clean dryer sump area. Clear blockage. KIT, AIR DRYER, WABCO TYPE TWIN. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. Water, oil, or sludge in air system tanks. Troubleshooting. Note: We could design and produce any type truck & Trailer & Car parts as per customers drawings and samples. d. Allow at least two inches (51 . How the Air Dryer Works During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. One-way check valve installed in system reservoir instead of, or with, pressure-controlled check valve. It features a spin-on desiccant cartridge. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. 0000025953 00000 n Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. The most partof its articlesrefers to products for cars, to make them more comfortable, safer and easier in control. Heater Kit. 29. Purge valve washer installed upside-down. *Model 1200P Air Dryer contains a threaded port for connection to a purge tank for those air systems which contain a purge tank. Air system leaks, such as compressor discharge line, air dryer, reservoirs, brake or suspension valves, etc. There should be no water traps (low points) in the line before or after the air dryer. Remove the air dryer from. WABCO 4324139292 Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Formerly Meritor R950014. Move dryer farther from compressor. Pressure-controlled check valve not installed in system or not working properly. Can't find what you are looking for? The best location for dedicated purge tanks is above the air dryer Extreme Heat Check to be sure that the compressor discharge line is long enough to allow the compressed air temperature to drop below 175F before it reaches the air dryer. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. 22-30 ft-lb (30-40 N m). For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. Check heater. United States of America, BEN109869-G , WIRE HARNESS ASSEMBLY, AD-9, AD-IP, AD-IS, BEN109994-G, CARTRIDGE, AD-SP, AD-IS & WABCO TYPES, NEW, BEN709869, AD-9 TYPE WIRE HARNESS - PIG TAIL, WAB4709202-G, GOVERNOR, SS1200+, 432 WABCO TYPE, WAB4709212, KIT, TURBO CUT-OFF VALVE, 432 WABCO TYPE, WAB4709222, KIT, OUTLET CHECK VALVE, 432 WABCO TYPE, WAB4709232, KIT, CHECK VALVE, INTERNAL, 432 WABCO TYPE, WAB4711010-GX, DRYER, NEW, 432 WABCO TYPE, WAB60W01KA1, KIT, AIR DRYER, WABCO TYPE SINGLE, WAB60W02KA1, KIT, AIR DRYER, WABCO TYPE TWIN. Use markers to label the lines for proper reinstallation. System Saver - Air Dryer 1200 plus Part Number:: 4324711000 Gross Unit Price: 0.00 Technical Specifications Brand WABCO Original Part type Premium original quality Cartridge type Desiccant Cartridge Comments Turbo-cut-off valve installed Cut-out pressure 125.46 to 135.61 psi Max. R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers. Air Dryer - Wabco System Saver 1200. Pressure-controlled check valve properly installed, but one-way check valve not removed. . 0000049093 00000 n Cross References: RWABK118, SRWABK118, SRWABK118NX, TDAR955205, 8235R955205, 4324130010 maXpeedingrods R955205 Air Dryer for Meritor 1200 Series,12V (TR955205 4324130010) Interior Cab Fresh Air Filter for Peterbilt 4.8 out of 5 stars 35 1 offer from $92.99 Remove one-way check valve so that only the pressure-controlled check valve is installed between the secondary tank and supply tank. A cross reference listing means that this air dryer is a suitable replacement for the part numbers listed. Part . Air dryer purge valve maintenance kit Includes everything you need to rebuild the Meritor WABCO System Saver 1200 purge valve Cross References: 650-R950014, 650-R950014MER, R950014, R950014-RI, AV9514, AV950014, TDA R950014, ACA-05781700, K9514, 3918353, 8235-R950014, TDAR950014, WAR950014, S-18750, S18750, RWR950014, AT950014 Extreme Cold Make sure that the air dryer heater is functioning by doing a heater resistance test. . Inspect and replace outlet check valve as needed. b. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. For special, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Add cooling coil or heat exchanger before air dryer. or for more information about the Meritor WABCO product line, please contact the OnTrac Customer Service Center at 866-OnTrac1 (668-7221) or visit our website, meritorwabco.com. Air dryer purges too often, perhaps as frequently as every 15 seconds, accompanied by excessive cycling of the compressor. Purge valve snap ring not fully seated in groove. Repair/replace per manufacturers instructions. 35. . Water in system tanks, everything else checks out okay. No electrical power to heater connector. Verify proper dryer installation per system diagram. Table D: System Saver Series. Regeneration valve not shutting off regeneration airflow. Part# 650-R109994 . . Repair or replace as needed. 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) 0000030729 00000 n Easily replaceable spin-on desiccant cartridge. WABCO 1200E Manual Online: Air Dryer Assembly. Don't forget to include your email address if you'd like a reply from us.---Mail To: Wabco 9254810100 ( T24/24DP) air brake chamber, Under 80" LED Trailer Light Kit with 25' Wiring Harness, Square Pipe Mount Swivel Weld On Trailer Jack w Footplate 7000Lbs Lift capacity, Feel free to call us at 86-592-5612198 or send mail: info@tinmyautoparts.com, if you have any questions before ordering your trailer & truck parts, Meritor WABCO System Saver 1200 Air Dryers, Meritor WABCO System Saver 1200 Installation Manual, Meritor WABCO System Saver 1200 Maintenance Manual, Suspensions - Air Dump & Lift Axle Valves, Where Buy Cheapest Haldex or MGM Brake Chamber, 10 Simple Steps for Ordering Custom Torsion Springs, Air Dryer Model: System Saver 1200, 12-Volt, For use in standard air brake applications on trucks, tractors, and buses, Features regeneration valve that helps to extend cartridge life, Operating Temperature Range: -40F to +175F (-40C, 80C), Thermostat Range: On-Temp 45F, Off-Temp 86F (7C, 30C), Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C). Please contact our customer service team for more details. 2022511. Inspect valve bore for wear. Sign up to receive all the latest product news. 0000049246 00000 n Inspect governor per manufacturers instructions. Download the System Saver 1200 Maintenance Manual, WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011, WABCO 4329012482 System Saver 1200 Oil Coalescing Desiccant Cartridge, Formerly Meritor R950068A, WABCO 8946074310 Metri-Pack Plug for System Saver Air Dryer Heaters, R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers, PTP Turbo Cut-Off Valve Repair Kit for System Saver 1200 Air Dryers, Replaces Meritor R950013, PTP Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950014, PTP 12-Volt Heater/Thermostat Rebuild Kit for System Saver Air Dryers, Replaces Meritor R950015, WABCO 4324139242 24-Volt Heater Repair Kit for System Saver Air Dryers, Formerly Meritor R950016, R950017PTP Check Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950017, Meritor R950018 Pressure Relief Valve Rebuild Kit for Meritor WABCO System Saver 1200 Air Dryers, Wabco 4341003100 Pressure Controlled Check Valve For Use With System Saver Air Dryers, WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 & SS1800, Every 2-3 years or more often, depending on usage. , accompanied by excessive cycling of the compressor 1200 and Bendix AD-SP air Dryers a cross listing!, you can find the Model number on the metal tag metal tag than the compressor in groove seconds. 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